Polymer Modified Bitumen Plant

Polymer Modified Bitumen Plants are facilities that produce modified bitumen, a binder used in high-quality roads. These facilities are used to mix the polymer material with the bitumen, enabling the production of higher-quality, more durable, and longer-lasting asphalt. Polymer Modified Bitumen Plants provide higher resistance to crack formation and spread in asphalt and a more water-resistant base. They are also used to prevent road deterioration such as permanent deformation (rutting), thermal cracking, and separation of aggregate from the binder.

Polymer Modified Bitumen Plant

The Polymer Modified Bitumen Plant, thanks to its special design, ensures homogeneous mixing of bitumen with polymer. This allows the bitumen to combine more effectively with the polymer, making the asphalt more durable. Plants are generally high-capacity, allowing bitumen to be modified at a rate of 5–30 tons per hour. The Polymer Modified Bitumen Plant plays an important role in road construction projects. For higher-quality and longer-lasting asphalt production, polymer material must be mixed with bitumen. These plants modify the bitumen with polymer, resulting in a more durable and long-lasting asphalt on roads. Polymer Modified Bitumen Plants are a key technology used in road construction, contributing to the production of more durable, longer-lasting, and higher-quality asphalt. We manufacture systems that can be built on a compact single chassis or independently, with tanks of the desired capacity, and with the ability to add as many tanks and mills as needed, depending on the project. The mill, pump, and valve used in the system are entirely our own production and manufactured to high-quality standards. Our mills, with their precise design and adjustable clearance mechanism, ensure optimal production. Our pumps feature a herringbone gear system and are among the most sought-after pump groups in the market. Users can manually or automatically move the product through the mill and from tank to tank as many times as they wish using the pneumatic valves in the system. The system features both mechanical and electronic temperature controllers to control the temperature of the products in the tank. This allows the product to be processed at the desired temperature during production. The system includes one polymer scale and one screw conveyor. The scale is used to weigh the polymer precisely before it is added to the tank. The mill used in the system is a multi-stage mill. It is driven by a 75-160 kW motor, depending on the mill capacity. This ensures ideal shearing. At the same time, a very powerful mill will ensure uninterrupted production. The mill gap can be adjusted by the user with a precision of down to 0.05 mm. As the gap decreases, the output product volume decreases, but shearing fineness increases. Therefore, the user can set the desired fineness and output capacity.