Batch Type Fixed Asphalt Plant
- Large Capacity: They are generally designed to produce large quantities of asphalt.
- Automation: Modern batch-type asphalt plants are often equipped with automation systems, making production more efficient.
- High Efficiency: They have high efficiency to produce large quantities of asphalt.
- Modular Design: They may have a modular design, allowing for easy addition and removal of different components.
- Product Creation by Recipe: These types of plants use infinite recipes and high-precision weighing to create the mixture.
- Easy transportation: These facilities are modular, so you can easily disassemble, transport, and reassemble them.
- High technology: With the software included in the system, every part of the facility is always at your fingertips. We provide easy and fast intervention, easy, fast, and reliable production, and immediate response to malfunctions and setbacks.
- Flexible design: All components are designed to be interchangeable with the desired features and qualities.
- Easy maintenance and renewal possibilities: Thanks to our designs, we provide convenience by minimizing maintenance and repair times on the construction site.
These types of plants are often used as essential equipment for construction companies, road construction companies, and infrastructure projects. Their high capacity and efficiency make them an ideal option for large-scale projects.
The most common models used on the market are batch-type asphalt plants. The batch-type asphalt plants we manufacture meet all your needs thanks to their custom designs.
What is a Batch-Type Stationary Asphalt Plant? Advantages, Working Principle, and Areas of Use
Batch-type stationary asphalt plants are industrial facilities designed for high-quality asphalt production, carrying out production using the batch method. They are particularly preferred for large-scale road construction, highway projects, and projects requiring precise asphalt mixtures. Batch-type stationary asphalt plants mix asphalt components at regular intervals and in a controlled manner, resulting in very high production quality. Therefore, they are one of the most commonly used plant types in the asphalt industry.
Characteristics of Batch-Type Stationary Asphalt Plants
Batch-type stationary asphalt plants; This advanced production line consists of aggregate feeding systems, a dryer drum, a bag filter (dust collection system), a hot screening unit, hot aggregate bunkers, a mixer, and bitumen tanks. With this structure, the batch-type stationary asphalt plant provides flexibility in production and allows for the rapid preparation of different asphalt recipes.
Especially used in large construction sites and fixed production areas, these plants offer high capacity and stable operating performance. It also produces solutions that comply with environmental standards with low emissions.
How Does a Batch-Type Stationary Asphalt Plant Work?
The working principle of a batch-type stationary asphalt plant is quite systematic. Aggregates are taken from the bunkers, dried in the dryer drum, and then sent to the hot aggregate screening unit. There, they are separated into different sizes and stored in the hot aggregate bunkers. They are then placed in the mixer according to the recipe and mixed with bitumen and filler for the specified time. Because this process is repeated for a specific batch each time, asphalt production is completely controlled and of standard quality.
Thanks to this operating method, the batch-type stationary asphalt plant produces asphalt mixes with high accuracy tolerances. It is an ideal plant option, especially for PMB asphalts, colored asphalts, and special mixtures.
